Colour separation mould

圖案分色模具

花磚圖案分色模具是水泥花磚制作過程中的重要環節,每一款花磚圖案都對應著一副到多副分色模具,在手工注漿步驟用于分離各彩色水泥層,為樸實的水泥材料賦予全然不同的圖案與風格。

分色模具制作以銅片銅條為主體材料,由花模師根據圖形彎折、橋接而成,根據設計方案全手工制作一副模具平均需要6-7天的時間。

一副好的分色模具需要精確到絲的平整度才能使成品花磚的圖案線條有圓潤清晰的可能,過程中的任何一個失誤就有可能導致花模報損重做。

見南花花模目前調整了五次,最大區別就是使用的銅片銅條越來越薄,這就意味著水泥花磚的圖案線條可以更細致,銅片銅條更容易彎折,可以制作圖案更復雜的分色模具。我們也相應改進了錫焊的橋接方式,來解決花模的變形問題。目前銅片銅條最新試驗調整的厚度是0.5mm。

做好的花模在生產水泥花磚的過程中,因為磨損的原因在制作大約2000片花磚后將報廢。如何賦予這些失去生產價值的花模以新的功用,使它們的存在價值得以延續,是見南花再生設計重要的課題之一。

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As a vital tool for making handcrafted cement tiles, the pattern colour separation mould endows ordinary cement with totally different patterns and styles.

The pattern colour separation mould is mainly produced with brass pieces and bars. It takes about 6-7 days for a mould maker to make one mould by hand in accordance with the design pattern.

Making a good colour separation mould requires the flatness accuracy within an admissible error of 0.01 millimeter, which make the lineation of finished cement tiles smooth and clear. Any mistakes occur in the process will lead to the reproduction of the mould.

NANCHOW has updated five times to improve the quality of the pattern mould continuously. The brass pieces and bars we use is thinner and thinner in order to make more complicated patterns. We also adjust the way of soldering accordingly to solve the problem of distortion of the mould. The newest brass pieces and bars we use is 0.05 millimeter.

Due to the wear and tear, a pattern mould may be scrapped after producing about 2000 cement tiles. Our designers are trying to endow the useless moulds with new functions and values,?which is an important subject of NANCHOW. 

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